Advanced Form Parts are engineered components that can be manufactured with the core Agrati Group technology: the cold forging process.
These parts are used in several fields of automotive applications:
- chassis
- seatings
- brakes and safety systems
- engine
- powertrain & driveline systems
These are products manufactured according to strict customer specifications.
Dedicated control plans during production and the ability to do 100% sorting before packaging guarantee the complete fulfilment of quality requirements.
Applications fields
Engineered components used in several automotive applications
Braking
Chassis
Comfort & Safety
Electrification
Industrial
Powertrain
Welded Bushing
Competencies
• Complex geometries with projections realized by forging
• Geometry design suitable for welding process
• Great versatility for light weight approach
• Inner thread rolled or machined
Main properties
• Max diameter up to 50 mm
• Material: low carbon Steel, high strength Steel, Alu
• Possibility to heat treat parts separately
• Weldability
• Surface finishing: blank or coating where needed
Applications
• Function as mother-thread
• Avoid heavy chassis structures
Chain Rollers
Competencies
• Need of medium-big forging machines
• Washing and rust protection required
Main properties
• Typical forging material
• Quench and tempered to high hardness values
• Tight tolerance on ID and OD
Applications
• Industrial chains of medium or big size vehicles or systems
Tank Fittings
Competencies
• Extreme forging cycle
• Part with shape suitable for welding on counterpart
• Threading of inner tapered thread
Main properties
• Very thin and large part
• High quality required due to assembly welding procedure
Applications
• Propane vessel
• Heating system
• Cooling system
Hose Fittings Blank
Competencies
• Forging on big size machine
• Complex forging cycle to achieve the required shape
• Rolling of marking
Main properties
• Blank to be fully machined on the ID to make hose coupling thread
• Marking to identify the product type by customer
Applications
• Hose fittings
Bolt Connectors
Competencies
• Forging special material not usually forged
• Design to avoid material waste
• Soft handling approach
Main properties
• Size range M5 to M10
• Material: Cooper Alloy (CuCrZr)
• Cleanliness
• Soft handling
• Coating : Ni, Ag (also partial coating)
• Electrical conductivity
Applications
• Power electronics
• E-Engines
Busbars
Competencies
• Complex geometries realized just by forging and stamping
• Design to avoid material waste
• Soft handling approach
Main properties
• Size range according to electric structures (Inverter, etc…)
• Material: Cooper (Cu-ETP)
• Cleanliness
• Soft handling
• Coating : Ni, Ag (also partial coating)
• Electrical conductivity
Applications
• Power electronics
• Control modules
• E-Engines
Battery Connectors
Competencies
• Complex geometries realized just by forging
• Design for sealing and fluid connection
• Lightweight and automation approach
Main properties
• Size range according to battery structures
• Material: Steel, Alu
• Cleanliness
• Soft handling
• Coating : ZnNi or similar e-coats
Applications
• Battery cooling system
• Assembly line automation
Battery Reinforcement
Competencies
• Complex geometries realized just by forging
• Geometry design suitable for sealing and battery assembly requirements
• Lightweight and automation approach
Main properties
• Size range according to battery structures
• Material: Steel, Alu
• Possibility to be Heat Treated
• Coating : ZnNi or similar e-coats
Applications
• Structure reinforcement
• Battery Sealing
• Battery final assembly on car
• Assembly line automation
Shaft
Competencies
• Extrusion and fine blanking technology
• Secondary turning operation
• Small size forging machine with long kick out
• Centerless grinding
Main properties
• Slender part
• Corrosion resistance
• Small linearity and concentricity tolerances required
• complex shape
Applications
• Seats regulation
• Armrest regulation
Lead Screws
Competencies
• Deformation of head on vertical press technology
• High cleanliness level required Zn coating
• Rolling of thread by dedicated machine with rollers
Main properties
• Low thread roughness
• Thread interfaced to the electric engine by plastic nut
• Handling and coating focused to reduce surface damages
• High fatigue performances
Applications
• Seats regulation
Applications fields
Engineered components used in several automotive applications
Welded Bushing
Competencies
• Complex geometries with projections realized by forging
• Geometry design suitable for welding process
• Great versatility for light weight approach
• Inner thread rolled or machined
Main properties
• Max diameter up to 50 mm
• Material: low carbon Steel, high strength Steel, Alu
• Possibility to heat treat parts separately
• Weldability
• Surface finishing: blank or coating where needed
Applications
• Function as mother-thread
• Avoid heavy chassis structures
Chain Rollers
Competencies
• Need of medium-big forging machines
• Washing and rust protection required
Main properties
• Typical forging material
• Quench and tempered to high hardness values
• Tight tolerance on ID and OD
Applications
• Industrial chains of medium or big size vehicles or systems
Tank Fittings
Competencies
• Extreme forging cycle
• Part with shape suitable for welding on counterpart
• Threading of inner tapered thread
Main properties
• Very thin and large part
• High quality required due to assembly welding procedure
Applications
• Propane vessel
• Heating system
• Cooling system
Hose Fittings Blank
Competencies
• Forging on big size machine
• Complex forging cycle to achieve the required shape
• Rolling of marking
Main properties
• Blank to be fully machined on the ID to make hose coupling thread
• Marking to identify the product type by customer
Applications
• Hose fittings
Bolt Connectors
Competencies
• Forging special material not usually forged
• Design to avoid material waste
• Soft handling approach
Main properties
• Size range M5 to M10
• Material: Cooper Alloy (CuCrZr)
• Cleanliness
• Soft handling
• Coating : Ni, Ag (also partial coating)
• Electrical conductivity
Applications
• Power electronics
• E-Engines
Busbars
Competencies
• Complex geometries realized just by forging and stamping
• Design to avoid material waste
• Soft handling approach
Main properties
• Size range according to electric structures (Inverter, etc…)
• Material: Cooper (Cu-ETP)
• Cleanliness
• Soft handling
• Coating : Ni, Ag (also partial coating)
• Electrical conductivity
Applications
• Power electronics
• Control modules
• E-Engines
Battery Connectors
Competencies
• Complex geometries realized just by forging
• Design for sealing and fluid connection
• Lightweight and automation approach
Main properties
• Size range according to battery structures
• Material: Steel, Alu
• Cleanliness
• Soft handling
• Coating : ZnNi or similar e-coats
Applications
• Battery cooling system
• Assembly line automation
Battery Reinforcement
Competencies
• Complex geometries realized just by forging
• Geometry design suitable for sealing and battery assembly requirements
• Lightweight and automation approach
Main properties
• Size range according to battery structures
• Material: Steel, Alu
• Possibility to be Heat Treated
• Coating : ZnNi or similar e-coats
Applications
• Structure reinforcement
• Battery Sealing
• Battery final assembly on car
• Assembly line automation
Shaft
Competencies
• Extrusion and fine blanking technology
• Secondary turning operation
• Small size forging machine with long kick out
• Centerless grinding
Main properties
• Slender part
• Corrosion resistance
• Small linearity and concentricity tolerances required
• complex shape
Applications
• Seats regulation
• Armrest regulation
Lead Screws
Competencies
• Deformation of head on vertical press technology
• High cleanliness level required Zn coating
• Rolling of thread by dedicated machine with rollers
Main properties
• Low thread roughness
• Thread interfaced to the electric engine by plastic nut
• Handling and coating focused to reduce surface damages
• High fatigue performances
Applications
• Seats regulation
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